A three-dimensional mathematical modelling of drainage behavior in blast furnace hearth

Koki Nishioka, Takayuki Maeda, Masakata Shimizu

Research output: Contribution to journalArticle

2 Citations (Scopus)

Abstract

Stable blast furnace operation is required to reduce energy consumption in iron and steelmaking industry. For the stable blast furnace operation, precise controlled drainage is one of the important factors. However, the effects of the various in-furnace conditions on the stable operation were not examined well. Therefore, in this work, basic characteristic features of drainage in a blast furnace hearth were examined. Two- and three-dimensional mathematical model were developed based on the finite difference method to simulate molten iron and slag flow in a hearth of a blast furnace. Pressure drop evaluation model in a taphole was developed to reflect pressure variation in a blast furnace hearth on drainage rate of molten iron and slag for the three-dimensional mathematical model. The two-dimensional mathematical model results were validated with measured interfaces shapes obtained using an experimental model. The three-dimensional mathematical model results were validated with measured total, iron and slag drainage rate of Chiba No. 6 blast furnace. The results indicate that the drainage behavior and residual iron and slag volume were affected by the conditions in the hearth. The tap-hole conditions dominate the total drainage rate under the term of assumed blast furnace conditions. In order to reduce the residual slag volume, the taphole diameter change during the tap should be controlled. The decrease of the coke diameter causes increase of the residual slag volume, decrease of the residual iron volume.

Original languageEnglish
Pages (from-to)967-975
Number of pages9
JournalTetsu-To-Hagane/Journal of the Iron and Steel Institute of Japan
Volume92
Issue number12
DOIs
Publication statusPublished - Jan 1 2006

Fingerprint

hearths
blasts
Blast furnaces
drainage
Drainage
furnaces
slags
Slags
Iron
iron
mathematical models
three dimensional models
Mathematical models
taps
Molten materials
Steelmaking
coke
Finite difference method
Coke
energy consumption

All Science Journal Classification (ASJC) codes

  • Condensed Matter Physics
  • Physical and Theoretical Chemistry
  • Metals and Alloys
  • Materials Chemistry

Cite this

A three-dimensional mathematical modelling of drainage behavior in blast furnace hearth. / Nishioka, Koki; Maeda, Takayuki; Shimizu, Masakata.

In: Tetsu-To-Hagane/Journal of the Iron and Steel Institute of Japan, Vol. 92, No. 12, 01.01.2006, p. 967-975.

Research output: Contribution to journalArticle

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