A three-dimensional mathematical modelling of drainage behavior in blast furnace hearth

Koki Nishioka, Takayuki Maeda, Masakata Shimizu

Research output: Contribution to journalArticle

47 Citations (Scopus)

Abstract

Stable blast furnace operation is required to reduce energy consumption in iron and steelmaking industry. For the stable blast furnace operation, precise controlled drainage is one of the important factors. However, the effects of the various in-furnace conditions on the stable operation were not examined well. Therefore, in this work, basic characteristic features of drainage in a blast furnace hearth were examined. Two- and three-dimensional mathematical model were developed based on the finite difference method to simulate molten iron and slag flow in a hearth of a blast furnace. Pressure drop evaluation model in a tap-hole was developed to reflect pressure variation in a blast furnace hearth on drainage rate of molten iron and slag for the three-dimensional mathematical model. The two-dimensional mathematical model results were validated with measured interfaces shapes obtained using an experimental model. The three-dimensional mathematical model results were validated with measured total, iron and slag drainage rate of Chiba No. 6 blast furnace. The results indicate that the drainage behavior and residual iron and slag volume were affected by the conditions in the hearth. The taphole conditions dominate the total drainage rate under the term of assumed blast furnace conditions. In order to reduce the residual slag volume, the taphole diameter change during the tap should be controlled. The decrease of the coke diameter causes increase of the residual slag volume, decrease of the residual iron volume.

Original languageEnglish
Pages (from-to)669-676
Number of pages8
JournalISIJ International
Volume45
Issue number5
DOIs
Publication statusPublished - Aug 1 2005

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Blast furnaces
Drainage
Slags
Iron
Mathematical models
Molten materials
Steelmaking
Finite difference method
Coke
Pressure drop
Furnaces
Energy utilization
Industry

All Science Journal Classification (ASJC) codes

  • Mechanics of Materials
  • Mechanical Engineering
  • Metals and Alloys
  • Materials Chemistry

Cite this

A three-dimensional mathematical modelling of drainage behavior in blast furnace hearth. / Nishioka, Koki; Maeda, Takayuki; Shimizu, Masakata.

In: ISIJ International, Vol. 45, No. 5, 01.08.2005, p. 669-676.

Research output: Contribution to journalArticle

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