Effect of slag melting behavior on metal-slag separation temperature in powdery iron, slag and carbon mixture

Ko-Ichiro Ohno, Masashi Kaimoto, Takayuki Maeda, Koki Nishioka, Masakata Shimizu

Research output: Contribution to journalArticle

19 Citations (Scopus)

Abstract

Utilization of self reducing pellet in blast furnace is one of the effective technologies to mitigate the CO2 emissions in the steel industry. However, there are not sufficient researches on how the pellet behaves around cohesive zone. Therefore, purpose of this study is to clarify the effect of slag melting behavior on metal-slag separation behavior. In order to simulate the behavior around cohesive zone, electrolytic iron powder, carbon powder, and synthetic slag were prepared as reduced iron, residual carbon and slag components, respectively. They were well mixed as given mass ratios decided from the composition of the self reducing pellet. Different kinds of slag compositions were adopted to change properties, such as melting temperature and viscosity. The mixtures were pressed into tablets and used as experimental samples. "In-situ" observations of metal-slag separation behavior in the mixtures during constant rate heating were done by a laser microscope combined with infra-red furnace and metal-slag separation temperatures were decided. Following results were obtained. The metal-slag separation behavior was dominated largely by agglomeration behavior of liquid phase of iron. The separation surely occurred when both phases of iron and slag change to liquid phases. At the same time, the separation could also occur even if a small amount of solid phases still remained in the mixture. In this experimental condition, the effect of slag melting temperature on the separation was larger than the effect of slag's viscosity.

Original languageEnglish
Pages (from-to)1279-1284
Number of pages6
Journalisij international
Volume51
Issue number8
DOIs
Publication statusPublished - Aug 15 2011

Fingerprint

Slags
Melting
Carbon
Iron
Metals
Temperature
Melting point
Infrared furnaces
Viscosity
Iron powder
Iron and steel industry
Liquids
Blast furnaces
Heating rate
Chemical analysis
Powders
Tablets
Microscopes
Agglomeration
Lasers

All Science Journal Classification (ASJC) codes

  • Mechanics of Materials
  • Mechanical Engineering
  • Metals and Alloys
  • Materials Chemistry

Cite this

Effect of slag melting behavior on metal-slag separation temperature in powdery iron, slag and carbon mixture. / Ohno, Ko-Ichiro; Kaimoto, Masashi; Maeda, Takayuki; Nishioka, Koki; Shimizu, Masakata.

In: isij international, Vol. 51, No. 8, 15.08.2011, p. 1279-1284.

Research output: Contribution to journalArticle

@article{1eba4043655b432985f8ba4744ec0cc1,
title = "Effect of slag melting behavior on metal-slag separation temperature in powdery iron, slag and carbon mixture",
abstract = "Utilization of self reducing pellet in blast furnace is one of the effective technologies to mitigate the CO2 emissions in the steel industry. However, there are not sufficient researches on how the pellet behaves around cohesive zone. Therefore, purpose of this study is to clarify the effect of slag melting behavior on metal-slag separation behavior. In order to simulate the behavior around cohesive zone, electrolytic iron powder, carbon powder, and synthetic slag were prepared as reduced iron, residual carbon and slag components, respectively. They were well mixed as given mass ratios decided from the composition of the self reducing pellet. Different kinds of slag compositions were adopted to change properties, such as melting temperature and viscosity. The mixtures were pressed into tablets and used as experimental samples. {"}In-situ{"} observations of metal-slag separation behavior in the mixtures during constant rate heating were done by a laser microscope combined with infra-red furnace and metal-slag separation temperatures were decided. Following results were obtained. The metal-slag separation behavior was dominated largely by agglomeration behavior of liquid phase of iron. The separation surely occurred when both phases of iron and slag change to liquid phases. At the same time, the separation could also occur even if a small amount of solid phases still remained in the mixture. In this experimental condition, the effect of slag melting temperature on the separation was larger than the effect of slag's viscosity.",
author = "Ko-Ichiro Ohno and Masashi Kaimoto and Takayuki Maeda and Koki Nishioka and Masakata Shimizu",
year = "2011",
month = "8",
day = "15",
doi = "10.2355/isijinternational.51.1279",
language = "English",
volume = "51",
pages = "1279--1284",
journal = "ISIJ International",
issn = "0915-1559",
publisher = "Iron and Steel Institute of Japan",
number = "8",

}

TY - JOUR

T1 - Effect of slag melting behavior on metal-slag separation temperature in powdery iron, slag and carbon mixture

AU - Ohno, Ko-Ichiro

AU - Kaimoto, Masashi

AU - Maeda, Takayuki

AU - Nishioka, Koki

AU - Shimizu, Masakata

PY - 2011/8/15

Y1 - 2011/8/15

N2 - Utilization of self reducing pellet in blast furnace is one of the effective technologies to mitigate the CO2 emissions in the steel industry. However, there are not sufficient researches on how the pellet behaves around cohesive zone. Therefore, purpose of this study is to clarify the effect of slag melting behavior on metal-slag separation behavior. In order to simulate the behavior around cohesive zone, electrolytic iron powder, carbon powder, and synthetic slag were prepared as reduced iron, residual carbon and slag components, respectively. They were well mixed as given mass ratios decided from the composition of the self reducing pellet. Different kinds of slag compositions were adopted to change properties, such as melting temperature and viscosity. The mixtures were pressed into tablets and used as experimental samples. "In-situ" observations of metal-slag separation behavior in the mixtures during constant rate heating were done by a laser microscope combined with infra-red furnace and metal-slag separation temperatures were decided. Following results were obtained. The metal-slag separation behavior was dominated largely by agglomeration behavior of liquid phase of iron. The separation surely occurred when both phases of iron and slag change to liquid phases. At the same time, the separation could also occur even if a small amount of solid phases still remained in the mixture. In this experimental condition, the effect of slag melting temperature on the separation was larger than the effect of slag's viscosity.

AB - Utilization of self reducing pellet in blast furnace is one of the effective technologies to mitigate the CO2 emissions in the steel industry. However, there are not sufficient researches on how the pellet behaves around cohesive zone. Therefore, purpose of this study is to clarify the effect of slag melting behavior on metal-slag separation behavior. In order to simulate the behavior around cohesive zone, electrolytic iron powder, carbon powder, and synthetic slag were prepared as reduced iron, residual carbon and slag components, respectively. They were well mixed as given mass ratios decided from the composition of the self reducing pellet. Different kinds of slag compositions were adopted to change properties, such as melting temperature and viscosity. The mixtures were pressed into tablets and used as experimental samples. "In-situ" observations of metal-slag separation behavior in the mixtures during constant rate heating were done by a laser microscope combined with infra-red furnace and metal-slag separation temperatures were decided. Following results were obtained. The metal-slag separation behavior was dominated largely by agglomeration behavior of liquid phase of iron. The separation surely occurred when both phases of iron and slag change to liquid phases. At the same time, the separation could also occur even if a small amount of solid phases still remained in the mixture. In this experimental condition, the effect of slag melting temperature on the separation was larger than the effect of slag's viscosity.

UR - http://www.scopus.com/inward/record.url?scp=80054063954&partnerID=8YFLogxK

UR - http://www.scopus.com/inward/citedby.url?scp=80054063954&partnerID=8YFLogxK

U2 - 10.2355/isijinternational.51.1279

DO - 10.2355/isijinternational.51.1279

M3 - Article

VL - 51

SP - 1279

EP - 1284

JO - ISIJ International

JF - ISIJ International

SN - 0915-1559

IS - 8

ER -