Experimental and numerical investigations of the effects of the spatial distribution of α phase on fracture behavior in hypoeutectic Al-Si alloys

L. Qian, H. Toda, S. Nishido, T. Kobayashi

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21 Citations (Scopus)

Abstract

A uniform, fine α phase microstructure enhances the mechanical properties of Al-Si alloys; however, it is an open question as to how the α phase affects the crack growth behavior. This paper addresses the effects of the morphology and distribution of α phase on the fracture behavior in a model dual-phase Al-7% Si alloy with different microstructures. The influences of microstructural factors on crack growth behavior are examined using in situ experiments. The results show that a globular α phase microstructure produces a straight crack growth path, whereas a dendritic, orientational α phase microstructure leads to a deflected crack profile. Finite-element modeling is performed to simulate the fracture behavior, and to rationalize the observed phenomena. The near-tip J-integral-based fracture criterion is used to predict the fracture path. Numerical results indicate that a variation in the morphology and distribution of α phase changes the symmetry and intensity of the near-tip stress, strain and displacement fields due to the strong mismatch in elastic-plastic properties of the α phase and eutectic phase, which have major influences on both crack growth direction and crack tip driving force.

Original languageEnglish
Pages (from-to)4881-4893
Number of pages13
JournalActa Materialia
Volume54
Issue number18
DOIs
Publication statusPublished - Oct 1 2006
Externally publishedYes

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All Science Journal Classification (ASJC) codes

  • Electronic, Optical and Magnetic Materials
  • Ceramics and Composites
  • Polymers and Plastics
  • Metals and Alloys

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