Kinetic analysis of spherical Wüstite reduction transported with CH4 gas

Naoyuki Takeuchi, Youhei Nomura, Ko-Ichiro Ohno, Takayuki Maeda, Koki Nishioka, Masakata Shimizu

Research output: Contribution to journalArticle

26 Citations (Scopus)

Abstract

Rapid in-flight reduction of fine iron ore transported with CO, H 2 and/or CH4 gas has been studied for direct use of fine iron ore in iron-making process. In this work, the mechanism and the kinetic of the reduction by CH4 gas were accurately investigated with spherical wüstite fine particles. The spherical wiistite fine particle as fine iron ore was prepared to simplify the reduction rate analysis. Reduction temperature was varied from 1 373 to 1 573 K. As the result, fractional reduction of spherical wüstite by CH4 gas reached over 80% at 1573 K within 1s. From the cross section observation of the particle after reduction, it was found that the periphery of the wüstite particle was metallized by reducing reaction and un-reacted wüstite core remained inside. Therefore, it was indicated that the reduction progressed topochemically in this experimental condition. In the reduction rate analysis, it was found out that the reduction rate by CH4 was higher than that by H2 or CO. From the carbon concentration analysis, it was found that the phase of the metallic shell during reduction was not only solid state but also liquid state. From the above-mentioned kinetic analysis, it was concluded that the reduction rate determining-step by CH4 was chemical reaction on Fe-FeO interface and the reduction of wüstite was preceded by the carbon dissolved into metallic shell from CH4 gas.

Original languageEnglish
Pages (from-to)386-391
Number of pages6
JournalISIJ International
Volume47
Issue number3
DOIs
Publication statusPublished - May 30 2007

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Gases
Kinetics
Iron ores
Carbon Monoxide
Carbon
Chemical reactions
Iron
Liquids

All Science Journal Classification (ASJC) codes

  • Mechanics of Materials
  • Mechanical Engineering
  • Metals and Alloys
  • Materials Chemistry

Cite this

Kinetic analysis of spherical Wüstite reduction transported with CH4 gas. / Takeuchi, Naoyuki; Nomura, Youhei; Ohno, Ko-Ichiro; Maeda, Takayuki; Nishioka, Koki; Shimizu, Masakata.

In: ISIJ International, Vol. 47, No. 3, 30.05.2007, p. 386-391.

Research output: Contribution to journalArticle

Takeuchi, Naoyuki ; Nomura, Youhei ; Ohno, Ko-Ichiro ; Maeda, Takayuki ; Nishioka, Koki ; Shimizu, Masakata. / Kinetic analysis of spherical Wüstite reduction transported with CH4 gas. In: ISIJ International. 2007 ; Vol. 47, No. 3. pp. 386-391.
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