Statistics of extremes analysis of nonmetallic inclusions based on 3D inspection

Shirong Zhou, Yukitaka Murakami, Yoshihiro Fukushima, Stefano Beretta

Research output: Contribution to journalArticle

7 Citations (Scopus)

Abstract

It is well known that the scatter of fatigue strength of high strength steels is caused by nonmetallic inclusions. The lower bound of the scatter of fatigue strength can be predicted by considering the maximum size of nonmetallic inclusions. Thus, it is of practical importance to estimate the maximum size of nonmetallic inclusions by appropriate inclusion rating methods. Most rational and convenient method to predict the maximum size of inclusions is the one based on the statistics of extremes. Therefore, recently the inclusion rating based on the statistics of extremes has been used by many industries, though the rating methods are mostly two-dimensional (2D) optical methods. It is known that the accuracy of the 2D method is lower than the exact 3D method. In addition, when multiple type inclusions having different chemical composition are contained in a material, the statistics of extremes distribution does not necessarily become a single straight line but become a bilinear line. The objectives of the present study are (1) to clarify the validity of the 2D method and (2) to establish the method to predict the maximum inclusion size when the statistics extremes distribution becomes bilinear. The results obtained show that the 2D method is basically correct as predicted by the computer simulation. When a bilinear distribution is obtained, it is necessary to determine the minimum inspection area Scrit for predicting the maximum size of the larger type inclusions, which become the fatigue fracture origins of components.

Original languageEnglish
Pages (from-to)748-755
Number of pages8
JournalTetsu-To-Hagane/Journal of the Iron and Steel Institute of Japan
Volume87
Issue number12
DOIs
Publication statusPublished - Jan 1 2001

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inspection
Inspection
Statistics
statistics
inclusions
ratings
high strength steels
High strength steel
chemical composition
computerized simulation
industries
Fatigue of materials
optics
Computer simulation
estimates
Chemical analysis
Industry

All Science Journal Classification (ASJC) codes

  • Condensed Matter Physics
  • Physical and Theoretical Chemistry
  • Metals and Alloys
  • Materials Chemistry

Cite this

Statistics of extremes analysis of nonmetallic inclusions based on 3D inspection. / Zhou, Shirong; Murakami, Yukitaka; Fukushima, Yoshihiro; Beretta, Stefano.

In: Tetsu-To-Hagane/Journal of the Iron and Steel Institute of Japan, Vol. 87, No. 12, 01.01.2001, p. 748-755.

Research output: Contribution to journalArticle

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