Thermal analysis during turning of AZ31 magnesium alloy under dry and cryogenic conditions

Mohd Danish, Turnad Lenggo Ginta, Khairul Habib, Diego Carou, Ahmad Majdi Abdul Rani, Bidyut Baran Saha

Research output: Contribution to journalArticle

24 Citations (Scopus)

Abstract

In this study, the effect of both cryogenic and dry machining of AZ31 magnesium alloy on temperature and surface roughness was examined. Cryogenic machining experiments were conducted by applying liquid nitrogen at the cutting zone. The cutting parameters (cutting speed, depth of cut, and feed rate) were varied, and their effect on the results was identified. It was found that the cryogenic machining was able to reduce the maximum temperature at the machined surface to about 60% as compared with dry machining. A finite element model was developed to predict the temperature distribution at the machined surface. The simulated results showed good agreement with the experimental data. After analyzing the temperature distribution, the model also suggested that the cryogenic-assisted machining removes heat at a faster rate as to that of the dry machining. An arithmetic model using the response surface method was also developed to predict the maximum temperature at the surface during cryogenic and dry machining. The analysis pointed out that the maximum temperature was greatly affected by the cutting speed followed by feed rate and depth of cut. Cryogenic machining leads to better surface finish with up to 56% reduction in surface roughness compared with dry machining.

Original languageEnglish
Pages (from-to)2855-2868
Number of pages14
JournalInternational Journal of Advanced Manufacturing Technology
Volume91
Issue number5-8
DOIs
Publication statusPublished - Jul 1 2017

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Magnesium alloys
Cryogenics
Thermoanalysis
Machining
Temperature distribution
Surface roughness
Temperature
Liquid nitrogen

All Science Journal Classification (ASJC) codes

  • Control and Systems Engineering
  • Software
  • Mechanical Engineering
  • Computer Science Applications
  • Industrial and Manufacturing Engineering

Cite this

Thermal analysis during turning of AZ31 magnesium alloy under dry and cryogenic conditions. / Danish, Mohd; Ginta, Turnad Lenggo; Habib, Khairul; Carou, Diego; Rani, Ahmad Majdi Abdul; Saha, Bidyut Baran.

In: International Journal of Advanced Manufacturing Technology, Vol. 91, No. 5-8, 01.07.2017, p. 2855-2868.

Research output: Contribution to journalArticle

Danish, Mohd ; Ginta, Turnad Lenggo ; Habib, Khairul ; Carou, Diego ; Rani, Ahmad Majdi Abdul ; Saha, Bidyut Baran. / Thermal analysis during turning of AZ31 magnesium alloy under dry and cryogenic conditions. In: International Journal of Advanced Manufacturing Technology. 2017 ; Vol. 91, No. 5-8. pp. 2855-2868.
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