Effectiveness of a backward mixing screw element for glass fiber dispersion in a twin-screw extruder

Kunihiro Hirata, Hiroshi Ishida, Motohito Hiragohri, Yasuya Nakayama, Toshihisa Kajiwara

研究成果: Contribution to journalArticle査読

13 被引用数 (Scopus)

抄録

In the kneading of glass-fiber-reinforced plastics by twin-screw extrusion, the use of a backward-mixing screw (BMS) element for melt mixing has been found to be effective in dispersing glass-fiber bundles. In this study, we use computational fluid dynamics (CFD) to investigate the mechanism for the effectiveness of BMS for glass fiber dispersion. CFD of BMS melt mixing revealed that there is high uniformity of transport in the direction of extrusion and efficient transportation occurs from low-stress to high-stress regions. These findings demonstrate that BMS melt mixing is highly effective at imparting stress to the overall resin passing through. In addition, there is a correlation between the incidence of nondispersion of glass-fiber bundles measured experimentally and the stress history minimum value. On the basis of the above factors, we propose a method for predicting the operating conditions in which the nondispersion of glass-fiber bundles is controlled. The operating conditions for controlling glass-fiber nondispersion can be determined for various different mixing elements and the possible production rate can be predicted. Predictions for the operating conditions were applied to BMS and a forward kneading disk element (FKD). The effectiveness of BMS for controlling glass fiber nondispersion is characterized for a broad range of operating conditions.

本文言語英語
ページ(範囲)2005-2012
ページ数8
ジャーナルPolymer Engineering and Science
54
9
DOI
出版ステータス出版済み - 9 2014

All Science Journal Classification (ASJC) codes

  • 化学 (全般)
  • ポリマーおよびプラスチック
  • 材料化学

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